Final Examination- Preparation Sheet

The Objectives for the Final Examination are

• That you understand hardness testing and how to use the data to make decisions regarding product specification
• That you understand tensile testing
• That you understand the various mechanical processing techniques
• That you understand the various casting techniques.
• That you understand powder processing
• That you understand machining
• That you understand electronics manufacturing
• That you understand joining processes
• That you understand polymer processing
• That you understand design methodologies
• That you understand manufacturing planning.
• That you understand cost analysis

The Expected Outcomes for you to Show you can meet these Objectives are

• You need to be able to describe the various test procedures (hardness, tensile) and interpret the data from them appropriately.
• You need to be able to combine information from tensile testing and mechanical processing.
• You need to be able to use all the formulae presented in the notes, not only to get a correct numerical answer, but to explain your reasoning.
• You need to be able to compare (describe, explain similarities, explain differences) the various mechanical processing techniques.
• .You need to be able to compare (describe, explain similarities, explain differences) the various casting techniques.
• You need to be able to clearly explain all parts of powder processes. This goes beyond simple description, but includes the reasoning behind each part of the overall process.
• You need to be able to compare (describe, explain similarities, explain differences) the machining techniques discussed in class, again this goes beyond simple description.
• You need to be able to clearly compare (describe, explain similarities, explain differences) the various joining processes. This includes the different types of welding, brazing and soldering. You need to be able to clearly explain the effect that welding, brazing or soldering has on the load bearing ability of the joint.
• You need to be able to explain the processes of making both printed circuit assemblies, and integrated circuits (this includes packaging).
• You need to be able to compare the various processes. For example you could be asked to compare different types of atomization, machining techniques, joining processes, or means of electronics manufacturing. Remember that a comparison includes similarities and differences. You may be asked to make a decision based on this comparison.
• You need to be able to describe and explain all steps of the design methodology and the overall process. You need to know what step to use when and why.
• You need to be able to systematically analyze a layout a planned manufacturing process and identify the best suggestions for improving efficiency.
• You need to be able to make cost - benefit estimations for one-year cost savings and explain your findings.
• You need to be able to use the subject matter learned both through the class sessions and all manufacturing practica
• You need to be able to use the subject matter learned in the design studios and design project.
• You need to be able to solve mathematical problems clearly and according to the standards of the course.
• You need to be able to write clearly and effectively. Being concise is key.

Some Tips for Studying for Tests

• Write a topic list in outline (2-3 levels) form.
• Rate how well you know the subject matter
• A - I know it super well
• B- I know it OK, but still need to study
• C- I hope the Professor forgets it (he won't)
• Study the C's first, the B's second, and the A's third.
• Prepare Review Sheets based on all relevant course materials for each topic.
• Use the review sheets at the end
• Try extra problems or questions (even if you have to make them up)
• Review the Homework Solutions and Assess your Performance on the HW. An assessment includes strengths, areas for improvement and insights. The assessment is a point from which to move forward. The strengths should represent an honest review. The areas for improvement, should include what you will do to improve, insights are (AHA moments) something you suddenly learned.
• Do not rely solely on the HW Solutions to study.
• Review Your Performance on Each Test
• Studying is Active not Passive.
• Studying is Not Looking at Subject Matter for the First Time.
• There are no relevant cribs for this course.
• Contact me so I can help you succeed.
• Consider attending the review sessions

Structure of Final Examination

• The examination will be cumulative and cover all aspects of the course.
• You may be asked to combine your knowledge across some of the topics.
• There will be questions about the design studio and project.